With the Chinese packaging company led the rapid development in
recent years, LED packaging technology has risen to a better level,
especially in some high-end needs, such as large LED display, wide color
gamut
buy led high bay lamps,
China 's LED packaging companies outstanding has been able to meet
their needs, advanced packaging technology produced by the LED close to
the international level of similar products. LED packaging companies
active in China to catch up with foreign technology gap is narrowing.
One: difference in packaging production and testing equipment
Rigid
LED packaging production equipment including the major solid crystal,
wire bonders, sealed plastic machine, color separation machine,
dispenser, smart oven. Five years ago, led power automatic packaging
equipment is basically dominated by foreign brands, mainly from Europe
and Taiwan, China has only a small amount of semi-solid crystal, wire
supply equipment. In the past five years, China 's equipment
manufacturing industry led drive power production has made great
progress, and now automatic solid crystal, automatic sealing plastic
machine, color separation machine , automatic dispenser, smart oven,
etc. are manufacturers supply, with a good price.
China's LED
packaging companies in the spotlight, at the forefront of scale LEDT5
lamp packaging companies are the world's most advanced packaging
equipment, which is the advantage of the decision. On the hardware
level, China 's above-scale enterprises led energy saving lamp packaging
is the world's most advanced. Of course, some of the higher levels of
test and analysis equipment to be further equipped.
Therefore,
China's packaging equipment hardware has a world-leading level, with
basic and advanced packaging technology development.
Two: LED chips differences
Currently
Chinese mainland enterprises led fluorescent tube, about ten or so, a
late start, the scale is not big enough, the biggest light diffusion
plate Enterprises annual output of about 3 billion yuan, an average
annual output value of every home in 1-2 million.
This year the
Chinese mainland enterprises led controller fast development, technology
level soon, small and medium size chip (refer 15mil or less) has been
able to basically meet the domestic demand for packaging companies,
large-size chip (refer to on-chip power -type W) need to be imported,
mainly from the United States and Taiwan enterprises, but only after a
large-size chip LED general lighting to high-volume applications.
PS
diffuser plate package device performance depends plate lights, flat
grille core indicators include brightness, wavelength, failure rate,
antistatic capabilities, attenuation at 50% degree. Currently panel
lights package small and medium size enterprises in the majority choice
of homemade chips brand, chip performance of these domestic brands and
foreign brands gap smaller, backlight has a good price, and meet the
needs of the vast majority of LED bulb enterprise applications.
Three: Auxiliary packaging material differences
Auxiliary
packaging materials including stents, gold wire, epoxy, silicone,
molding strips. Auxiliary materials is an important foundation LEDT8
lamp integrated device performance, the quality of support materials can
determine the failure rate of panel light guide plate of the device,
the decay rate , optical properties, and energy consumption.
Currently
supporting material packaging supply chain in mainland China has been
better, most of the material is capable of producing supply in the
mainland. However, high-performance epoxy and silicone are mainly
imported, these two materials are mainly required high temperature
resistance, UV, refractive index is excellent and good expansion
coefficient.
With the process of globalization, Chinese panel
light diffuser plate packaging companies have been able to apply to the
latest and best packaging auxiliary material in the world.
Four: package design differences
The main package slim light box with a bracket-style LED, SMD type LED and power LED three main categories.
led
light guide package design, including shape design, thermal design,
optical design, materials matching design, parameter design.
Acrylic
light guide plate design has been relatively mature, mainly in the
decay lifetime, optical matching, and other aspects of the failure rate
can be further on the steps.
SMD lamps light guide is designed
especially top emission type TOP SMD in constantly evolving package
stent size, package design, material selection, optical design, thermal
design, innovation,
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Lighting
diffuser plate design is a new world. Due to the large size power type
of chip manufacturing is still in the evolving, making the structure of
power LED, optics, materials, parametric design is evolving, there have
been new designs appear.
China 's LED packaging design is based in
a foreign country and Taiwan have been designed on the basis of
improvement and innovation. Designed to rely on good computer design
tools, good testing equipment and good reliability test equipment, more
need based on advanced design ideas and product savvy. Currently,
China's LED packaging design level but also with foreign giants have a
certain gap.
Five: packaging technology differences
led
packaging technology is also a very important part. For example glue
solid crystal machine control, temperature and pressure wire bonders,
the oven temperature, time and temperature curves, sealed plastic
bubbles and card position control, etc., are the focus of process
control points. Even good chip quality, DPM match is good, excellent
design, high precision equipment, if it is incorrect or process control
is lax, it will ultimately affect the reliability of the LED,
attenuation, optical characteristics.
With China LED packaging
companies in recent years of rapid development, LED packaging technology
has risen to a better level, especially in some high-end needs, such as
large LED display, wide color gamut LCD backlight, China 's LED
packaging companies outstanding has been able to meet their needs,
advanced packaging technology produced by the LED close to the
international level of similar products.
Six: LED device performance differences
Performance LED devices mainly in the following six areas:
① brightness or lumens; ② bad light; ③ failure rate; ④ light efficiency; ⑤ consistency; ⑥ Optical Distribution Characteristics
1, brightness, or lumens
2, the light fades
General
studies suggest that light fades little correlation with the chip, the
largest packaging materials and processes associated with the degree.
The impact of bad light packaging materials are solid crystal primer,
fluorescent plastic, plastic closures and other outside influence bad
light packaging technology mainly baking temperature and time and
materials to match each process and so on.
At present, China LED
packaging technology after years of development and accumulation, has a
good foundation in the bad light control with some foreign products have
been unbeatable.
3, the failure rate
Failure rate and chip quality, packaging auxiliary materials, production processes, design and management level related.
LED
lights fail mainly for the dead, the light fades too large, the
wavelength or color drift too big. Depending on the intended use of the
LED device, the failure rate have different requirements. For example,
uses LED lights can 1000PPM (3000 hours ); lighting uses LED as 500PPM
(3000 hours); color display uses LED as 50PPM (3000 hours).
The
failure rate of the overall level of China's LED packaging companies to
be improved. The good news is that a small amount of China's outstanding
packaging companies fail has reached the world level.
4, light efficiency
LED
luminous efficiency of 90% depending on the luminous efficiency of the
chip. China LED packaging companies to improve light efficiency aspects
of packaging technology also has a lot of research.
If China has
made a breakthrough and production on a large tile-on-chip research and
development production, will greatly contribute to improving the power
efficiency of light-based package devices.
5, consistency
Consistency Consistency include LED wavelength, brightness uniformity, color temperature consistency, consistency decay.
Consistency
is the former three feed through process control and screening by
separation achieved. The first three levels, the Chinese LED packaging
technology in line with the foreign countries.
Consistency is
often difficult angle sorting out the need by optimizing the design,
material mechanical precision control, strict control of the production
process to achieve. For example, LED full color display uses red, green,
and blue oval LED angle consistency control is very important ,
critically affect the color quality full color LED display, becoming a
high-technology LED devices.
Attenuation consistency, and material
control and process control related, including different color LED
attenuation uniformity and consistency of the same color LED decay.
Consistency is an important research topic
buy led high bay lamps packaging technology.
Part of the LED packaging companies in China LED technology has been consistency with international standards.
6, the optical distribution characteristics
The
LED is a light emitting device. For many uses for LED applications, LED
light shaped distribution is an important indicator to determine the
basis of secondary optics design applications, but also directly affect
the visual LED application products.
For example, LED oval lens
design using LED outdoor display enables the display brightness changes
when the angle changes smoothly and have a greater perspective, in line
with the human visual habits. Again, led street light optical
requirements, making a second optical design and optical design LED
lights must match, the road to achieve the best spots and best luminous
efficiency.
For design and development of computer simulation
software is commonly used optical means. LED packaging companies active
in China to catch up with foreign technology gap is narrowing.
More info you can visit:
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